Jason Industrial is excited to celebrate Sustainability Month for the first time this October! Throughout the month, we will showcase our dedication to sustainability and highlight the significant role our products play in promoting environmental responsibility. #JasonSustainabilityMonth.
We start Sustainability Month by reaffirming our commitment to sustainability. At Jason Industrial, we support the ambitious goals set by the AMMEGA Group, including a 30% reduction in greenhouse gas emissions by 2025 and a 25% increase in energy efficiency across operations. Our focus on reducing our environmental footprint, particularly in the U.S., is reflected in our customer solutions centers located in Portland, OR; Bell, CA; Carol Stream, IL; West Caldwell, NJ; Charlotte, NC; Buford, GA; and Tampa, FL. By minimizing transportation distances, we not only serve our customers more effectively but also significantly reduce CO2 emissions.
We also emphasize how our durable hoses and couplings contribute to energy savings and sustainability. Designed to prevent leaks, our high-performance hoses help maintain system integrity and reduce waste. For example, our hydraulic hoses can reduce energy losses and contribute to quieter work environments, lowering noise pollution.
In the agricultural sector, our food-grade hoses support food safety and waste reduction by meeting stringent FDA and USDA standards. Facilities using our products have observed a significant reduction in food waste, promoting sustainable agricultural practices.
As we showcase our commitment to sustainable product solutions, our industrial and hydraulic hoses are designed for longevity and environmental impact. Made from recyclable materials, our products are engineered to last longer than conventional options, minimizing the need for replacements.
We are also thrilled to share the AMMEGA Group’s 2024 Sustainability Report, which highlights our collective achievements, including a 25% reduction in greenhouse gas emissions and a 20% decrease in the use of non-renewable resources over the past year.
Miguel Velazquez, Director of Product Management at Jason Industrial, stated, “Our commitment to sustainability is not just about compliance; it’s about innovation and responsibility. We strive to lead by example, ensuring that our products not only meet the needs of our customers but also contribute to a healthier planet.”
At Jason Industrial, our commitment to sustainability is integral to our operations. We are grateful for your support throughout this journey and look forward to continuing our efforts to make a positive impact. Together, we can build a greener future for generations to come.
In a brand-new move set to update the Hydraulic sector in Canada, Jason Industrial proudly appointed Stellar Industrial, in an exclusive partnership to Service Eastern Canada, This strategic alliance promises to redefine the landscape of Hydraulic hoses in the region, offering customers unparalleled access to top-quality products and exceptional service.
Miguel Velazquez, the Product Management lead at Jason Industrial, expressed his enthusiasm about the collaboration, stating, “Our partnership with Stellar Industrial marks a significant milestone for Jason Industrial Canada. By joining forces, we aim to deliver innovative solutions and superior products that exceed the expectations of our customers.“
JS Lavigne, the General Manager for Canada at Jason Industrial, echoed Velazquez’s sentiments, emphasizing the company’s commitment to providing high-quality products tailored to the Canadian market. “We are incredibly excited to embark on this journey with Stellar Industrial,” Lavigne remarked. “Together, we will set new standards of excellence and reliability, ensuring that our customers have access to the best Hydraulic hoses available.“
This exclusive partnership between Jason Hydraulic Canada and Stellar Hydraulic underscores a shared vision of innovation, quality, and customer satisfaction. As industry leaders, both companies are dedicated to driving success and prosperity within the Canadian Hydraulic landscape.
Stay tuned for more updates as we embark on this exciting journey together, shaping the future of Hydraulic solutions in Canada. For inquiries and further information, please contact us at https://jasonindustrial.com/contact-us/.
About Stellar Industrial: Stellar Industrial is a trusted distributor known for its unwavering commitment to quality, reliability, and customer satisfaction. With a vast network and extensive experience, Stellar Industrial is poised to deliver exceptional results in partnership with Jason Industrial Canada (https://www.stellarindustrial.ca/).
Choosing the right hydraulic hose is critical to the safety and lifespan of your hydraulic system. It also requires considering many different factors at once, so the S.TA.M.P.E.D. method is designed to help customers with this process. Learn what this method is and how you can use it to choose the ideal type of hydraulic hose for your application.
What Is the S.T.A.M.P.E.D. Process?
The S.T.A.M.P.E.D. hose acronym represents all the hose attributes you need to know to purchase the right hoses for your hydraulic system. The seven key attributes are:
S: Size
T: Temperature
A: Application
M: Material/Media
P: Pressure
E: Ends
D: Delivery
The best hose accommodates all seven characteristics. Below, you’ll learn more about each property.
Size
The size of your hydraulic hose consists of four different measurements:
Inside diameter (ID): The inner diameter of the hose is the measurement of the straight distance between the two furthest points on the inside of the hose. ID determines the fluid flow rate and the total volume of fluid that can travel through the cross-section of the hose.
Outside diameter (OD): OD is the measurement of the straight distance between the two furthest points on the outside of hose, including wall thickness.
Overall length: Measure both the length of the hose itself and the attached fittings to determine the total length.
Tolerance: Tolerance is important to determine how much variation is allowed for the hose. Some applications or hydraulic systems have stricter tolerance limits than others.
Temperature
Consider both the temperature of the fluid that will move through the hose and the ambient temperature outside the hose. Your chosen hose must be able to handle both the lowest and highest temperatures that your system will experience. If the material cannot withstand the anticipated temperature extremes, it may become brittle, start to break down, or chemically react to the fluid or the outside environment. For example, proximity to hot manifolds can jeopardize the integrity of hose materials not rated for such high heat levels. Depending on the maximum temperatures of the application, you may need to use heat shields as additional protection.
Application
Identify the conditions under which your hose assembly will be used. There are four main categories of applications your specific use case may fall under:
High impulse applications: There are frequent pressure spikes that the hose needs to accommodate.
Low impulse applications: There are few pressure spikes.
Flexing applications: The hose will frequently need to bend or flex.
Non-flexing applications: The hose assembly will remain relatively still, with no bending or flexing during operation.
Material
Material refers to the compatibility of the hose material with the fluid being conveyed, including its type and concentration. If your hose needs to convey specialized chemicals or oils, the inner hose tube and cover material must both be compatible with the fluid. All other components in the hose assembly, such as the O-rings and hose ends, must also be compatible with the fluid being conveyed or the environment that the components will come into contact with. Additional considerations include the need for flame resistance (MSHA certification), static wire, nonconductivity, abrasion resistance, and more.
Pressure
Identify the internal and external pressure levels the hydraulic hose assembly will be subject to, including details regarding anticipated pressure spikes or changes. Determine the system’s maximum operating pressure, which will be based on the relief setting. All elements of the hose, including the hose connections/ends, should not be rated below this maximum pressure.
However, sudden pressure spikes can surge above that relief setting and the maximum operating pressure, reducing the overall service life of the hose assembly. So account for those spikes in pressure when choosing a hose.
Ends
The ends refer to the hose’s termination style, type, attachment method, or orientation. Select the right terminations based on your system’s working pressure, required vibration resistance, and other requirements. Always use manufacturer-approved ends and couplings for hose assemblies.
Delivery
Finally, consider any quality, testing, cleanliness, packaging, and delivery requirements you may have. Along with any manufacturer recommendations for maximum fluid velocity, carefully select your hose based on any other special requirements.
Contact Jason Industrial for Hydraulic Hoses
At Jason Industrial, we’re committed to giving our clients the high-quality hydraulic and industrial hoses they need for their unique systems. We offer a wide selection of hoses with different materials, end connectors, certifications, and delivery options, and our expert team is available to answer your questions. Contact us today to learn more about our different products and service options, or request a quote for pricing details.
Selecting the ideal hydraulic or industrial hose size is critical in delivering the intended performance. In the hose industry, a nomographic chart helps users choose the appropriate hose size based on system fluid volumetric flow rate and fluid velocity. Here, we will discuss sizing for hoses used in the industrial market and guide you through sizing with a nomographic chart.
Size Specifications of Industrial & Hydraulic Hoses
Industrial/Hydraulic hose sizing is specified by inner diameter. Outer diameter (OD) is a measurement of the entire diameter of the hose cross-section, including the diameter of the tube and any covers or reinforcement. The outer diameter takes the hose wall thickness into account, unlike inner diameter (ID) measurements, which only describe the diameter of the inside of the hose. The OD is a critical characteristic to identify the right size fittings and other components for industrial hoses.
Inner diameter is the measurement of the space inside the flow cross-section, and it will affect the flow velocity of the media traveling through the hose. An oversized ID can deliver slower flow, while an undersized ID can result in tube damage, heating of the fluid and the hose, pressure drops, and system damage due to tube failure and premature failure of the hose itself.
Hydraulic Hose Sizing With Nomographic Chart
What Is a Nomographic Chart?
A nomographic chart is a visual tool that allows users to choose the ideal hose size based on system fluid volumetric flow rate and fluid velocity. Users also need to know whether the hose will be used in suction or discharge. Inherent in the design of a standard nomogram is a series of formulas and calculations that users would otherwise need to do without the chart. One of these formulas is the following:
Area (in.2) = 0.321 x gallons per minute (GPM) / Velocity (feet per second)
How to Use a Nomographic Chart
The left-hand column represents flow in gallons per minute, the middle column is the inside diameter of the hose, and the right-hand column represents suction or discharge velocity in feet per second. Once you understand each column, follow these steps:
Identify the volumetric flow rate required for your system and whether the hose is in suction or discharge.
Lay a ruler across the chart connecting the flow rate number to the recommended velocity range for suction or discharge.
Find the intersection points on the middle column to determine what IDs of the hose are recommended within the velocity flow range.
For example, to determine the minimum ID of a hydraulic pressure hose required to transport fluid at a rate of 20 GPM, draw a straight line from 20 GPM on the left side of the chart to the maximum recommended velocity on the right side, which is 15 feet per second. The line should intersect the middle vertical column, identifying a hose with an ID of ¾ in. If the velocity is higher than the recommended range, it could cause issues with the hose, like erosion or degradation of the tube.
On hoses used for return or suction to the intake of a pump, the maximum recommended velocity should not exceed 4 feet per second to avoid pump cavitation and damage to the hose, which leads to system failure.
The above recommendations are for fluids at operating temperatures between 65 °F (18.3 °C) and 155 °F (68.3 °C), and a maximum viscosity of 315 S.S.U. at 100 °F (37.8 °C).
Contact Jason Industrial for Hydraulic & Industrial Hoses
Selecting the right hose for your application requires identifying the appropriate ID, OD, and length. Jason Industrial has been a leader in supplying industrial hoses and power transmission belts since 1958. We have distribution centers throughout North and South America to deliver fast solutions. We also offer couplings, fittings, and accessories to deliver a complete solution for your project. Contact us or request a quote to speak with a specialist about our industrial hoses for your application.
Jason Industrial, a leading provider of high-quality industrial hose solutions and a proud member of the AMMEGA Group, is thrilled to announce its participation in the upcoming NAHAD (The Association for Hose and Accessories Distribution) Annual Convention, scheduled for April 28 to May 1, 2024, in San Diego, California. This year, Jason Industrial will be showcasing its innovative products and services at Booth #707, where the company will also officially unveil its new comprehensive hose line-up, marking a significant expansion in its offering to customers across various industries.
The NAHAD Annual Convention is renowned for bringing together industry leaders, innovators, and professionals from around the globe to share insights, technologies, and trends shaping the future of hose and accessory distribution. Jason Industrial’s participation underscores its commitment to staying at the forefront of industry developments and fostering connections with customers and partners.
Introducing the New Comprehensive Hose Line-Up
In anticipation of the NAHAD 2024 Convention, Jason Industrial is proud to launch its new line of industrial hoses, designed with cutting-edge technology and customer feedback in mind. This expansion is a testament to the company’s dedication to innovation, quality, and customer satisfaction. The new product line includes:
4300 General Service EPDM Air/Water Red Hose: Tailored for general service air and water applications, offering superior abrasion and ozone resistance, flexibility, and ease of handling.
4301 General Service EPDM Air/Water Black Hose: Featuring a durable black EPDM cover for added protection, this hose is ideal for versatile air and water applications.
4306 MP300 Multi-Purpose NBR/PVC Non-Conductive Hose: Specially designed for applications requiring non-conductive properties, this oil-resistant hose is suitable for metal processing and automotive industries.
4308 Atlas MP500 Non-Conductive Hose: Perfect for high-pressure pneumatics and transferring oil-based products, offering exceptional performance and durability.
Miguel Velazquez, Director of Product Management at Jason Industrial, expressed his enthusiasm about the new offerings, stating, “We recognized a need to expand our portfolio to better meet the diverse requirements of our customers. This new range of hoses embodies our commitment to providing comprehensive solutions that enhance efficiency and reliability.” Learn more here: https://jasonindustrial.com/jason-industrial-launches-new-comprehensive-hose-line-up-to-enhance-customer-offerings/
Visit Us at Booth #707
Jason Industrial invites all NAHAD 2024 attendees to visit Booth #707 to explore the new hose line-up and learn more about how these products can revolutionize their operations. The team looks forward to engaging with customers, answering questions, and discussing how Jason Industrial’s solutions can meet the evolving needs of the industry.
For more information about Jason Industrial and its participation in NAHAD 2024, please visit https://portal2.nahad.org/ .
Jason Industrial, a leading provider of industrial hose solutions and a member of the AMMEGA Group, proudly announces the launch of its new comprehensive hose line-up, aimed at delivering enhanced performance and versatility to customers across various industries. This expansion signifies Jason Industrial’s commitment to providing top-quality products and meeting the diverse needs of its customers.
The new hose line-up includes four key products:
4300 General Service EPDM Air/Water Red Hose: Ideal for general service air and water applications, this hose offers abrasion and ozone resistance, flexibility, and ease of handling. Constructed from highly durable red EPDM (ethylene propylene diene monomer) cover and reinforced with multiple spirals of polyester yarn. It’s suitable for temperatures ranging between -40°F and 200°F and available in 200 and 300 PSI.
4301 General Service EPDM Air/Water Black Hose: Similar to the 4300 series, this hose provides versatility and durability in air and water applications, with a black EPDM (ethylene propylene diene monomer) tube and cover for added protection and reinforced with multiple strands of spiral polyester yarn. It’s suitable for temperatures ranging between -40°F to 200°F and available in 300 PSI.
4306 MP300 Multi-Purpose NBR Non-Conductive Hose: Featuring non-conductive properties and oil resistant, this hose is suitable for specialized applications where electrical conductivity is a concern, such as metal processing and automotive industries. Constructed from nitrile ARPM Class A tube with a nitrile blend ARPM Class A cover and four-spiral yarn in polyester. It’s suitable for temperatures ranging from -20°F to 180°F and available in 300 PSI.
4308 Atlas MP500 Non-Conductive Hose (MSHA 1C-114/1 Yellow Cover): Designed for high-pressure pneumatics and transfer of oil-based products, this hose offers superior performance and durability in demanding industrial environments. Made from nitrile ARPM Class A tubing, it features a carboxylate nitrile ARPM Class A cover and four-spiral synthetic yarn reinforcement. It’s suitable for temperatures ranging from -40°F to 212°F and available in 500 PSI.
Miguel Velazquez, Director of Product Management for Jason Industrial, expressed his enthusiasm about the launch, stating, “We identified a gap in our portfolio and recognized the need to offer a complete line of hoses to better serve our customers. This new range reflects our dedication to innovation and customer satisfaction.”
Customers can download the new hose catalog online to explore the full range of products here.
Hydraulic and industrial hoses come in a variety of specifications to suit various applications. Choosing the right hose for your project requires a consideration of the best hose material, size, pressure rating, and other factors. This guide will help you choose the ideal hose based on your requirements.
Choosing from Jason Industrial’s Portfolio of Hoses
Depending on your individual needs, the following are the main types of hoses you might choose.
Industrial Hoses
This type of hose moves process materials through an industrial setting or can with the right choice of hose, be used with steam, pneumatics, or other process functions. Industrial hoses are engineered to resist environmental factors like abrasion and corrosion and come in many sizes to meet the requirements of various applications.
At Jason Industrial, you can find top-quality industrial hoses and accessories for air, water, food handling, petroleum, oil, chemical, and other industrial applications. Designed for longevity and durability in harsh industrial conditions, these hoses have features tailored to specific use cases.
Hydraulic Hoses
If you need to convey fluids under pressure and connect components in a hydraulic system, select an appropriate hydraulic hose. These hoses comprise elastomeric or rubber material inner tube, with layers of reinforcing textiles, metals, or other materials and covered by an external protective layer. This durable design holds up under pressure while remaining suitably flexible to fit into confined spaces, making them suitable specifically for hydraulic applications.
Like industrial hoses, hydraulic hoses are available in multiple material and size options to meet different application requirements, with a wide variety offered fitting connector ends on Jason-approved couplings.
Considerations for Selecting Your Hose
When choosing a hose for your application, it’s best to follow the STAMPED guideline for selection, which stands for “size, temperature, application, medium, pressure, ends, and delivery.” The right blend of these features will help you make the right choice for your needs.
Size: Find a hose size with the right length as well as inner and outer diameters. Improper sizing can lead to reduced flow rates, pressure drop, and excessive stress.
Temperature: In addition to size, consider the ambient and fluid temperatures that the hose will need to withstand. Fluid temperature can affect the flow properties of the material being conveyed, so the hose must remain resilient under these conditions.
Application: Choose a hose compliant with all environmental and industry regulatory requirements, including any local and federal regulations.
Medium: The type of media your hose pumps will also influence the hose type. For instance, you may need to convey specialized chemicals or oils. Depending on the liquid, you’ll need to select the right components for your hose, including covers, tubes, O-rings, and couplings.
Pressure: The hose’s material and construction will impact its pressure rating, which will help determine if the hose is right for a given application. The pressure rating also influences the cost, maintenance needs, bend radius, and overall flexibility of the hose.
Ends: Choose hose ends with an inner diameter and design compatible with your application. End materials should also work with the media you intend to pump, preventing leaks and potentially dangerous chemical contaminations.
Delivery: When selecting a new hose system, you’ll benefit from working with a partner that can provide quick delivery from stock of the needed hoses and fittings/couplings for your needs.
Find the Right Hose for Your Application at Jason Industrial
Based on your specifications, you can choose from a variety of industrial and hydraulic hoses at Jason Industrial. Our hoses offer reliable, long-lasting performance conveying chemicals, food and beverages, steam, air, petroleum, oil, water, and more. We also offer various accessories, such as hose saws, crimpers, and armor guards.
Contact us with any questions or concerns. For more information about our solutions, request a quote today.
In the realm of industrial and commercial operations, the utmost priority is placed on cleanliness and hygiene. Whether your organization operates in the food and beverage sector, agriculture, mining, or manufacturing, the upkeep of a clean environment is absolutely essential for ensuring the quality and safety of your products. A pivotal tool in achieving this is the washdown hose, designed for the purpose of cleaning and sanitizing equipment, floors, a myriad of surfaces as well as mine spray to decrease levels of dust. In this blog, we will explore the key considerations that come into play when utilizing washdown hoses and highlight the distinct advantages offered by the Jason Industrial product line.
Considerations When Choosing Washdown Hoses
Material and Construction:
The choice of hose material and construction is critical. Washdown hoses should be made from materials that are resistant to various chemicals, heat, and abrasion. Jason Industrial offers a range of hoses made from high-quality materials, ensuring durability and longevity.
Temperature and Pressure:
Depending on your application, you may need a washdown hose that can handle high temperatures and pressures. Be sure to select a hose that meets the specific requirements of your cleaning tasks. Jason Industrial hoses are designed to withstand a wide range of temperatures and pressures, making them suitable for various applications. For assistance selecting the correct hose for your application, please reach out to our Product Engineering Team.
Length and Size:
Consider the length and size of the hose to ensure it reaches all the necessary areas in your facility. Jason Industrial offers a variety of hose lengths and sizes to accommodate different needs, helping you achieve an efficient and thorough cleaning.
Compatibility:
Ensure that your washdown hose is compatible with your cleaning equipment and accessories, such as nozzles and spray guns. Jason Industrial’s product line includes hoses that are compatible with a wide range of cleaning tools and equipment.
Benefits of the Jason Industrial Product Line
Quality and Durability:
Jason Industrial is known for its commitment to quality and durability. Our washdown hoses are designed to withstand the rigors of industrial use, providing reliable performance.
Versatility:
The product line from Jason Industrial includes a variety of washdown hoses suitable for different applications. Whether you need a hose for hot water cleaning (up to 212°F), low-pressure spraying, or heavy-duty washdown, we have options to meet your needs.
Safety and Compliance:
Jason Industrial’s washdown hoses are designed with safety in mind. They comply with industry standards and regulations, allowing you to maintain a clean and safe working environment.
Easy Maintenance:
Proper maintenance is essential to prolong the life of your washdown hoses. Jason Industrial hoses are easy to clean and maintain, reducing downtime and maintenance costs.
Technical Support:
In addition to our high-quality products, Jason Industrial provides excellent customer support and technical assistance. Our engineering experts can help you select the right hose for your specific application and offer guidance on proper installation and maintenance.
Washdown hoses are indispensable tools for maintaining cleanliness and hygiene in industrial and commercial settings. When choosing a washdown hose, it’s crucial to consider factors such as material, temperature, pressure, length, and compatibility. The Jason Industrial product line, specifically the 4182 and 4183, offers a range of high-quality washdown hoses that excel in all these aspects. Additionally, the 4183 can be used with Jason 12 series crimp couplings, maximizing your performance. With our commitment to quality, durability, and customer support, Jason Industrial is your trusted partner in that your facility remains clean, safe, and compliant with industry standards.
Visit our website to explore Jason Industrial washdown hoses and discover how our products can benefit your business.
In the world of industrial machinery and heavy equipment, the unsung heroes that keep operations running smoothly are often overlooked. Hydraulic hoses serve as the lifelines of hydraulic systems, facilitating the transmission of power and fluids within a multitude of industrial applications. When it comes to meeting the rigorous demands of reliability, durability, and performance, Jason Industrial hydraulic hoses emerge as the preferred choice for businesses worldwide. In this blog, we will delve into the advantages that position Jason Industrial hydraulic hoses as the ultimate solution for industries across the Americas.
Unparalleled Durability
Many applications can be exceptionally demanding, subjecting hydraulic hoses to extreme temperatures, pressure fluctuations, and abrasive materials. Jason Industrial recognizes this challenge and has engineered their hydraulic hoses for exceptional durability. Crafted from top-tier materials, these hoses are designed to endure the harshest conditions, supporting sustained performance and longevity even in the most challenging environments.
Discover unparalleled durability and performance with Dreamshield cover hoses. The Jason Industrial Series 5122 with Dreamshield Cover is an ideal example for high-pressure hydraulic service. It features a synthetic rubber tube, an extra abrasion-resistant Dreamshield synthetic rubber cover, and four high-tensile steel reinforcements, compatible with 40/JB40 Series Couplings, and available in sizes from ⅜” to 2”.
Any Jason Industrial hydraulic hose series hose ending in “2” will include the Dreamshield Cover. Contact Jason Industrial for more information on this series of hydraulic products.
Industry-Tailored Versatility
Jason Industrial hydraulic hoses offer a remarkable degree of versatility that meets the diverse requirements of various industries. Whether your business operates in construction, agriculture, mining, or other sectors reliant on hydraulic systems, Jason Industrial provides a comprehensive range of hoses. Available in various sizes, pressure ratings, and materials, these hoses offer quality solutions for your specific application.
Exceptional Performance
Jason Industrial hydraulic hoses shine as exemplars of reliability and efficiency. Meticulously engineered to deliver exceptional performance, these hoses meet a wide range of hydraulic system needs, offering a comprehensive range of PSI ratings. With hoses suited to handle high-pressure situations, the Jason Industrial product line caters to the diverse demands of hydraulic applications. Whether you require hoses for standard tasks or high-pressure operations, Jason Industrial offers a full range of solutions designed to meet your hydraulic systems’ needs to allow operating at their peak efficiency. Explore the complete series of hoses here.
Downtime represents a significant cost concern for any business. When you opt for Jason Industrial hydraulic hoses, you’re not just investing in performance but also in longevity. Our hoses are designed to go the distance, replacing hoses less frequently than before. Many of our clients have reported extending their replacement intervals from a few months to up to 18 months or more, a testament to the quality of our products. Through their robust construction, our hoses minimize the risk of failure, thereby reducing downtime. This translates to improved productivity, decreased maintenance costs, and safeguarding your bottom line. Downtime represents a significant cost concern for any business. When you opt for Jason Industrial hydraulic hoses, you’re not just investing in performance but also a holistic system of products designed for longevity.
A Commitment to Sustainability
In an era marked by environmental consciousness, Jason Industrial demonstrates a commitment to sustainability and environmental responsibility, aligning with contemporary eco-friendly values, which is of paramount importance to Jason Industrial, and all Ammega subsidiaries.
In the realm of industrial machinery and equipment, the significance of reliable, durable, and high-performance hydraulic hoses cannot be overstated. Jason Industrial hydraulic hoses are the discerning choice for businesses, renowned for their exceptional durability, adaptability, and unwavering performance. By selecting Jason Industrial, you are not just acquiring hydraulic hoses; you are securing a trusted partner that comprehends the distinctive needs of your industry. With Jason Industrial hydraulic hoses, you can trust that your machinery operates with utmost efficiency, and reliability, translating to reduced downtime and maximized productivity – a winning formula for businesses in the industrial sector.
Check out Jason Industrial Hydraulic Hoses today or reach out for 1:1 assistance.
In the industrial and commercial sectors, hydraulic hose assemblies are generally exposed to rough and demanding environmental conditions that gradually cause damage and degradation. They are also subjected to constant motion and vibration that cause chafing and rubbing that leads to premature wear. While both situations ultimately result in hose failure, the time it takes to reach that point may vary based on the preventative measures employed.
In the following article, we outline some of the best methods of protecting hydraulic hoses from failure to extend their service life and save industry professionals time and money.
Guard Against Erosion
One of the leading causes of hose failure is erosion, which occurs when an external leak prompts the ingress of fluid into machinery. The protective measures against this issue are as follows:
Using the correct hose size for the system’s maximum velocity rating
Checking the hose is not too tight for the flow of the system and not too abrasive for the inner tube
Following the engineer specifications regarding installation that came with the hose at purchase
Ensure Fluid Compatibility
Another common cause of hydraulic hose failure is using incompatible process fluids, which can cause the inner tube component to swell or wash out. When selecting a hydraulic hose assembly for a system, ensure all construction materials—including for the outer coverings, inner tubes, fittings, and O-rings—are appropriate for the system’s process fluids.
Monitor Insertion Depth
During assembly operations, the hose should not be pushed beyond its insertion depth, as doing so can result in failure. Be sure to check the hose’s fitting shell, which indicates the strength of its holding. It is also a good idea to use depth blocks to gauge the hose and fitting connection to ensure the hose is fully inserted without being over-extended.
Stay Within the Bend Radius
When a hose surpasses its bend radius, the tube and its cover may rip apart. Checking the engineering specifications before installing and using the hose assembly can help prevent buckling during operations. Changing the fittings, lengths, and configurations employed can also protect the hose from exceeding the bend radius.
Avoid Contamination
Contamination can occur when cutting and inserting the hose during assembly operations. Any contaminants that enter the assembly can have significant impacts on the individual hose components (e.g., cause cracks on the inner tube) and the system as a whole (e.g., cause erosion). Before attaching the hose to the fitting, clean it properly—paying particular attention to the inner tube—to prevent debris and dust from entering in the first place. Once fully constructed, the assembly should be capped to prevent contamination during transportation and storage.
Prevent Overheating
When exposed to temperatures above their maximum rating, tubes are prone to stiffening and cracking. If the outer cover appears dried out or the hose assembly emits cracking noises, the hose assembly may be experiencing overheating. Prevention methods against this issue include using hose assemblies with higher temperature ratings and integrating thermal guards and shielding for the protection of the assembly.
Minimize External Abrasions
Nearly three-quarters of all hydraulic hose failures occur as a result of external damage to the assembly. For this reason, it is important to monitor and inspect equipment for signs of wear regularly. Excessive wear may be a result of components rubbing against each other or other unwanted movements. Protective hose accessories—such as sleeves, shielding, spring guards, and wraps—can minimize the damage experienced by the assembly.
Contact the Industrial Hose Experts at Jason Industrial Today
For more information about protecting hydraulic hose assemblies, turn to the experts at Jason Industrial. Our team has extensive experience providing hydraulic hose products and services. To learn more about our offerings, contact us or request a quote today.
