A machine tool is used to mill, shape, grind, or cut raw materials to produce components for the agriculture, construction, general manufacturing, and many other industries we serve. CNC lathes, grinders, milling equipment, and other machine tools require hydraulic hoses for proper operation. With hydraulics, machine tool designers can develop practical, powerful functions to enhance the reliability and performance of these machines.

Machine tool hoses effectively transfer hydraulic oil or other fluids from one location to another. They must be flexible and highly durable to withstand high-pressure fluid transfer. Learn more about the role of hoses in hydraulic systems, the importance of hoses in machine tools, and the selection of hydraulic machine tool hoses available from Jason Industrial.

Hoses in Hydraulic Systems

Hydraulic systems rely on pressurized fluids to transmit, generate, and control power. A high-quality hydraulic hose is an integral part of the hydraulic system and essential to the functioning of machine tools. In CNC machines, the hydraulic system uses fluid pressure to efficiently move and control workpieces, clamps, cutting tools, and other vital parts.

The primary components of a hydraulic system in machine tools include:

  • Pump
  • Hydraulic Fluid
  • Reservoir
  • Valves
  • Actuators

Here is a step-by-step example overview of how hydraulic systems work:

  1. The pump pulls the hydraulic fluid out of the reservoir and pressurizes the fluid.
  2. The pressurized hydraulic fluid traverses through a hydraulic hose, acting on a wedged cylinder and pushing on a log until it splits.
  3. As the piston retracts, the fluid gets pushed back by the cylinder into a return hose, which leads to the reservoir.
  4. The fluid is given time to cool as it prepares for the next cycle.

The hydraulic hose, cylinder, pump, and reservoir are all essential components of the hydraulic system. Hydraulic hoses are responsible for connecting these components, creating a network for the fluid to flow freely throughout the hydraulic system. These reinforced hoses are extremely flexible and designed to withstand the high-temperature and high-pressure conditions in industrial hydraulic systems.

The Importance of Hydraulics in Machine Tools

Simple in design, hydraulic systems are very efficient and incur minimal losses during energy transfer. The precise performance of CNC machines depends upon the accuracy and efficiency of their hydraulic systems. A well-maintained and designed hydraulic system can improve a machine’s reliability, precision, and speed, resulting in better quality products and higher productivity.

Hydraulics play a vital role especially in high-impulse, high-pressure applications. Hydraulic hoses have crimp specifications with a low margin for error, support easy system maintenance, and are constructed from high-quality materials to provide precise, long-term performance in these tough applications.

Hydraulic Hose Construction

Hydraulic hoses include several components that work in unison to provide efficiency and durability, even under the most demanding conditions. Each hose comprises the following components:

  • Inner Tube: As the innermost layer of the hydraulic hose, the inner tube carries the hydraulic fluid. It is usually made from a synthetic rubber material that can resist wear and tear and is compatible with various types of hydraulic fluid.
  • Reinforcement Layer: the reinforcement layer provides structure and support for the hose to withstand the corresponding pressures. This reinforcement typically consists of textile materials or high tensile steel, such as spiral-wound or braided wire, which can withstand high-pressure environments.
  • Outer Cover: This protective layer shields the inner components from chemicals, abrasion, and other environmental factors. The outer cover typically consists of a thermoplastic or synthetic rubber that resists damage and aging.

Contact Jason Industrial for Hydraulic Hoses

With decades of industry experience, Jason Industrial has a proven reputation as the go-to source for hydraulic and industrial hoses. As the hose division of AMMEGA, Jason Industrial serves a broad range of industries throughout North, South, and Central America.

We offer hydraulic hoses, hydraulic couplings, industrial hose, industrial couplings and accessories.

Contact us today to learn more about our high-quality hydraulic hoses. You can also request a quote for detailed pricing information.